ITM can review your assembly process and recommend specific direction for process performance improvement. With over 80 years of cumulative experience in PCB assembly, equipment, and materials, ITM is uniquely qualified to give a comprehensive process audit that results in improved assembly techniques and methodologies.
ITM's unique Process Audit brings our assembly expertise on-site to your facility. We concentrate on improving your assembly process as well as troubleshooting specific problems you may be experiencing.
The entire Audit is usually accomplished within 2 - 4 days (depending upon the number of lines in the facility) and with minimal disruption to factory personnel and routines. Our specific knowledge of, and experience with, most major pieces of production equipment and solder pastes (gained through our ongoing consulting work) assures you of accurate and timely information and recommendations.
Prior to ITM's scheduled visit, specific information about your assembly process, personnel and facility will be queried including information regarding current process flow, equipment and materials used, composition and characteristics of the product built, current defect levels and specific trouble areas currently recognized. This allows preparation that facilitates efficient and expeditious on-site work.
The Process Review begins by meeting with appropriate engineering and production staff (manufacturing, process, quality, design, and management). Each participant should be prepared to present their specific area of responsibility as well as process concerns and problems they may have.
ITM personnel then proceed to make the initial examination of the assembly line(s). Procedures, equipment and materials are observed. This procedure provides additional insight for the interview phase. Quality control documentation is also reviewed at this point.
Participants in the Initial Meeting meet with the ITM staff individually to further discuss their areas of responsibilities. At this juncture, initial observations made by ITM are mentioned as well as problems noted in the initial meeting and/or observed on the floor are discussed in detail. Documentation and process control practices pertaining to the individual's area of responsibility will also be reviewed.
The assembly process is examined in detail. At this point, ITM may make measurements and analysis at the various process centers including the printer, pick and place, reflow, inspection and repair systems. Compatibility of process parameters and materials will be scrutinized. Interviews with line personnel, as deemed appropriate, will also commence.
Upon completion of the Process Examination, ITM will review its findings and compile its presentation for the Process Review Summation Meeting.
On the morning following the completion of the Process Examination, ITM will present its findings. It is here that recommendations for process improvement will be submitted. These will include actions to resolve specific problems as well as issues and directions for improvement of quality and cycle time reduction.
If additional analysis of, for example, a failed component is required, ITM will, at that time recommend further analysis.
Within 1 - 2 weeks following the Process Review, ITM will submit a written report summarizing the findings and recommendations presented in the Process Review Summation Meeting. If desired, a follow-on meeting with Corporate Management to present ITM's findings can also be arranged.
ITM will back up its Process Audit, if desired, with its unique ITM Process Certification.
ITM takes a no-nonsense approach towards process improvement and problem resolution. We don't burden you with superfluous activities or management critique.
Our goal is to improve your assembly process and our many clients will attest to our effectiveness.
For more information, please contact: itm@itmconsulting.org
